Jayshree Mahalaxmi Industries

High shear mixers, also known as high shear reactors (HSRs), rotor-stator mixers, and high shear homogenizer, are used to emulsify, homogenize, disperse, grind and/or dissolve immiscible mixtures with components of the same or different phases. These machines have characteristics of high rotor tip speeds, high shear rates, localized energy dissipation rates, and higher power consumption than ordinary mixers.Shearing forces mixing the components are generated by the relative motion of the rotating and stationary parts of the mixer. The rotating parts may be one or a set of impellers, paddles, or screws. The stationary parts, on the other hand, are the walls of the tank or chamber, and in some designs, baffles, and vanes. High shear mixers are usually used in the manufacturing industry where different components or ingredients are mixed, such as food manufacturing, pharmaceuticals, cosmetics, plastics, and so forth. The principle of high shear mixers can also be seen in chemical and petrochemical plants where they are used to aid in the reaction process.High shear mixers generally have two main parts: the rotor and the stator. This assembly is known as the mixing head or generator. The rotor accelerates the fluid tangentially. The inertia of the fluid, keeps it from flowing together with the rotor. The fluid flows towards the shear gap or the region between the rotor tip and the stator. Inside the shear gap, high velocity differentials and turbulent fluid flow is present producing high shear rates. The rotor and stator profile, their configuration relative to one another and other features such as holes and slots, contribute to creating the desired fluid flow depending on the application. Below are some of the processes performed by high shear mixers.A JSM high shear batch mixer doesn’t simply mix; it emulsifies, homogenizes, solubilizes, suspends, disperses and disintegrates solids. Each mixer, with its precision-engineered JSM rotor/stator work head, far outperforms conventional mixers, cutting processing times by up to 90%, improving quality, product consistency and process efficiency.Salient Features:• 304 grade stainless steel, with 316L pharmaceutical grade wetted parts, to guarantee no product contamination.• Durable, easy to sterilize and re-useable, for long service life and greater ROI.• High level finishing - to an exceptional average surface finish of 0.4 micrometers Ra - leaves no pits or crevices for bacteria to store.• Full material traceability for international pharma-quality compliance: Material Grade, Surface Finish & TSE certification available upon request.• Greater cost-effectiveness, as the tank can be fully emptied because the mixer has the outlet at the lowest point of the tank• Rapid wetting of powders into liquids without “fish eyes” or agglomerates• Stable emulsions and Excellent cleaning and Gentle product handling• Hygienic design and total batch-to-batch drainage• Multiple application versatility for high and low viscous products• Sturdy frame for bench mounting. Easy to disassemble and clean.www.jsmindustry.com info@jsmindustry.com, sales@jsmindustry.com 53. FLUID BED DRYERS (FBD)

Additional Information:

• Production Capacity: As per Requirement
• Delivery Time: Within 4-6 weeks
• Packaging Details: packed in wooden box

The Rapid Mixer Granulator is used in pharmaceutical Industry and it is used to mix the pharmaceutical ingredients and make the granules. It is a part of Wet Granulation before Compression & Capsule Filling. It is also called high speed mixer.After Loading the ingredients in the RMG the formation of granules occurs by the impeller which sets the entire mixture in a spinning tumbling motion which results in distribution of all dry granules as well as Wet granules. The large lumps formed during wet mixing are broken up by the chopper and during the addition of Binder solution both the Impeller and chopper are operated at slow speed. After formation of Wet mass, the speed of Impeller and chopper are operated at High speed to obtain the required size of Granules. Then the wet granules can be discharged with the impeller running through the outlet located on the side of the mixing bowl flush to the bottom.We have model available with 2L to 1000L working capacity.Salient Features:• All Contact parts are made from SS316/SS316L.• High Speed Uniform Mixing and granulation• Design as per cGMP - Current Good Manufacturing Practices compliance• Fully automatic operation based on PLC control.

Additional Information:

• Production Capacity: As per requirement
• Delivery Time: within 4-6 weeks
• Packaging Details: Packed in wooden box