Jayshree Mahalaxmi Industries

To save your experimental site and operating space, JSM extruder spheronizer is designed as multi-functional laboratory equipment, including the following functions: extruding, spheronizing, granulating.

Additional Information:

• Production Capacity: As per Requirement
• Delivery Time: within 4-6 weeks
• Packaging Details: Packed in wooden box

Additional Information:

• Production Capacity: As per requirement
• Delivery Time: within 4-6 weeks
• Packaging Details: packed in wooden box

JSM Co-Mill is the latest innovation to the industry with a combination of our experience and industry demand, for multiple operation in a single source. The food & pharmaceutical industry demand extremely high degree of hygiene and safety during the process. That only can be achieved through basic equipment with high degree of versatility, quick response and Users friendly in a compliance of cGMP standard.As compared to the four common principles of size reduction i.e., grinding, compression, impact and shearing, which often do not product-controlled size reduction, this machine utilizes the principle of Centrifugal Shearing force.Now recognized for use in applications throughout the Pharmaceutical, Food, Chemical, Personal Care and Cosmetics industries worldwide, the JSM Co-mill is coveted by process managers looking to achieve optimum process efficiency and product consistency.Salient Features:• The fines generated are on a lower side as compared to other mills.• Heat generation in co mill is comparatively very low as it works on forced pressure.• Very High Output and Low dusting compared to other mills.• Wet and Dry both milling operations can be achieved. TECHNICAL SPECIFICATION

Additional Information:

• Production Capacity: As per Requirement
• Delivery Time: within 4-6 weeks
• Packaging Details: Packed in wooden box

Roll Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally, these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine.The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also, further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine. In the process of compaction, the fine powder or crystalline powder are fed to the charging hopper of the Roll Compactor. Here the vertical feed screw feeds the powder into the compacting zone of the compacting rollers through the pre-compacting chamber.
The adjustable speed (through AC Variable Frequency Drive – AC VFD) of feed screw pressures the powder to pass strictly between the compacting rollers gap and therefore strong/hard chips/flakes forms from the fine or crystalline powder. After proper synchronization of Roller Speed & Feed Screw Speed with proper flakes quality, the same speed ratio can be continuing to achieve the more output (if the speed limit permits the machine rated roller & feed screw speed) from the same machine model. The Roller surface can be selected depending upon the characteristics of the powder/product. If the products are well familiar with the Roll Compactor Machine, our Technical Team can suggest the perfect roller surface for the particular product base on an experience & expertise for it. For product development or evaluation of product or changing the concept of granulation method, or achieving the dust free granules in order to get the Export quality granules, we are always happy to carry out the trails with your material in our plant.
Salient Features:
• In Compliance with cGMP guidelines.
• Useful for Formulation as well as API Units
• Available with Corrugated, Knurling & Briquetted Rollers.
• Contact Parts are made of S.S. 316 except rollers.
• Very compact design available in Plain, Water Jacketed or Flameproof Model.
• Screw is driven through AC Variable Frequency Drive. Safety slipping clutch between gearbox and feed screw.
• ELNP (Electroless Nickel Plating) or Hard chrome plated with mirror finished compacting rolls made of tools steel.
• Rolls drive through twin’s shaft gearbox with drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.
• Pre-Compression chamber guides the products to roll without any slippage or leakage.
• Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material.
• The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
• Scrapper assembly also designed to dismantle for ease of cleaning. A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water.
• Electrical interlocking between main roll drive and fixed screw drive. Water jacketing arrangement. (optional)
• Hydraulic power pack system for Rear Roller. (optional)
• AC Variable frequency drive for Rollers. (optional)

Additional Information:

• Production Capacity: As per Requirement
• Delivery Time: within 4-6 weeks
• Packaging Details: Packed in wooden box

JSM Cone-Mill is the latest innovation to the industry with a combination of our experience and industry demand, for multiple operation in a single source. The food & pharmaceutical industry demand extremely high degree of hygiene and safety during the process. That only can be achieved through basic equipment with high degree of versatility, quick response and Users friendly in a compliance of cGMP standard.As compared to the four common principles of size reduction i.e., grinding, compression, impact and shearing, which often do not product-controlled size reduction, this machine utilizes the principle of Centrifugal Shearing force.Now recognized for use in applications throughout the Pharmaceutical, Food, Chemical, Personal Care and Cosmetics industries worldwide, the JSM Cone-mill is coveted by process managers looking to achieve optimum process efficiency and product consistency.Salient Features:• The fines generated are on a lower side as compared to other mills.• Heat generation in co mill is comparatively very low as it works on forced pressure.• Very High Output and Low dusting compared to other mills.• Wet and Dry both milling operations can be achieved.

Additional Information:

• Production Capacity: As per Requirement
• Delivery Time: within 4-6 weeks
• Packaging Details: packed in wooden box

Pneumatic conveyors are widely used in various industries for transferring bulk quantities of materials from one place to a different one. Pneumatic conveying systems are specially designed to hold stream of air and mixture of bulk solid material.Pneumatic conveyor is a necessarily custom-made conveying system & based on product characteristics, particle size, throughput capacity, number of sources, and number of destinations. These Pneumatic Conveying Systems are designed, fabricated, installed and serviced by us on the data submitted to us by the buyer. The rate of transfer of material helps decide the size of the Power source, Filter and Cyclone If portability is required then a trolley is provided.JSM pneumatic powder conveying system is assured to be the best pneumatic conveying system solution for the application.Salient Features:• JSM pneumatic conveying system are easy to integrate into production environments in which process equipment and other obstacles often exist, while consuming minimal floor space.• Wide capacity range available to satisfy different industry requirements.• Completely enclosed and dust-free JSM conveying system prevents contamination of the product and plant environment, allowing safe transfer of contamination-sensitive materials including dusty and hazardous products.• High reliability and ease of maintenance for cleaning and inspection.• Designed and Manufactured as per industrial and sanitary standards.

Additional Information:

• Production Capacity: As per Requiement
• Delivery Time: within 4-6 weeks
• Packaging Details: packed in wooden box

IPC-BIN is a container made from SS 316 sheets having square Body and taper bottom. A lid is provided on top. The lid is big so that complete washing the IPC is easy. The Bin is seated on a detachable stand or fixed leg made of SS 304 pipe stand, having forelegs and each leg is fitted with heavy duty castor wheel of special design with ball bearing and SS side frame (2 nos. fixed and 2 Nos swivelling).IPC-BIN are used for handling, storing, transporting and mixing of pharmaceutical powders and granules before, between and after various processes. They are designed and manufactured to be handled through their own trolley and offer the advantage to leave the trolley at floor when the container is raised up to be positioned onto process machines like tablet presses, sachet filling machines etc.The IPC Bin loader is use for transfer the material dust free and without human touch in pharmaceutical industries for Load powder in to RMG bowl, Load powder in to hopper of tablet press, Load tablet in to hopper of blister pack & Coating Machine and online sifting and milling.

Salient Features:• Machine is on castor-wheel.• Vacuum rated Design• Air Filter centralize• All Contact parts are made from SS316/SS316L.• Suitable for Inline Process with Milling, RMG & Sifter.• It helps to Control Containment and Cross Contamination.• Provided by Butterfly Valve for Discharge.• Personal Safety.• Effective Process & Unit Operation Feed.• Reduction is Segregation.• Bin with Square tank with 4 leg• Design as per cGMP - Current Good Manufacturing Practices compliance

Additional Information:

• Production Capacity: As per requirement`
• Delivery Time: Within 4-6 weeks
• Packaging Details: Packed in wooden box

Pneumatic conveyors are widely used in various industries for transferring bulk quantities of materials from one place to a different one. Pneumatic conveying systems are specially designed to hold stream of air and mixture of bulk solid material.Pneumatic conveyor is a necessarily custom-made conveying system & based on product characteristics, particle size, throughput capacity, number of sources, and number of destinations. These Pneumatic Conveying Systems are designed, fabricated, installed and serviced by us on the data submitted to us by the buyer. The rate of transfer of material helps decide the size of the Power source, Filter and Cyclone If portability is required then a trolley is provided.JSM pneumatic powder conveying system is assured to be the best pneumatic conveying system solution for the application.Salient Features:• JSM pneumatic conveying system are easy to integrate into production environments in which process equipment and other obstacles often exist, while consuming minimal floor space.• Wide capacity range available to satisfy different industry requirements.• Completely enclosed and dust-free JSM conveying system prevents contamination of the product and plant environment, allowing safe transfer of contamination-sensitive materials including dusty and hazardous products.• High reliability and ease of maintenance for cleaning and inspection.• Designed and Manufactured as per industrial and sanitary standards.

Additional Information:

• Production Capacity: As per requirement
• Delivery Time: within 4-6 weeks
• Packaging Details: packed in wooden box

The Oscillating Granulator is a popular granulating machine used for size reduction or forming the required granule sizes from moist powder material or for crushing dried block stock, sensitive powders, and granules in the pharmaceutical, chemical and food industries. Oscillating Granulators make the quality of granules better by facilitating their flowability and handling.The Oscillating Granulator has one rotor, which oscillates on a horizontal axis. There is one screen of your required mesh size mounted at the bottom of the rotor which can be removed and remounted easily; its tension is also adjustable. Product is loaded from the top through the infeed hopper, and material falls on the rotor blade. The particles are broken down by a set the oscillating rotors as it moves from side to side. The sharp edges on the rotor, the oscillating movement of the rotor, and subsequent pressure of the product against the screen allows the size reduction of the granular material to take place as the material gets pushed through the screen mesh. (multiple screens available of various mesh sizes).The driving mechanism is totally enclosed in the machine body and its lubrication system improves the lifetime of the mechanical components.

These granulators are constructed with quality stainless steel to meet the GMP standard.

Salient Features:
• Robust, Simple & Compact Design.
• All Product contact parts AISI 316 & non-contact parts AISI 304.
• Easy Installation in Production Line.• Oscillating Rotor Motion.
• High Flame proof motor and Push Button Station. (optional)
• Inline granulation with Roll compactor & Tipper with FBD Bowl. (optional)
• High Output with Uniform Granules, Less Fines.
• Low noise level as per international norms.
• Zero dusting & maintenance free.
• Limit switch at charging hopper & over load relay protection.
• Easy for Cleaning.

Additional Information:

• Production Capacity: As per requirement
• Delivery Time: within 4-6 weeks
• Packaging Details: packed in wooden box

JSM Comminuting mill is used for the down sizing, milling, pulverization and dispersion of wet and dry products in pharmaceutical, chemical, food, cosmetics, fertilizers industry etc.

The product is poured from the top through in feed hopper and material falls on the rotor blades beater assembly for milling or pulverization. Due to the knife edges mounted on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening. Knife edges can be removed for cleaning very easily.

Additional Information:

• Production Capacity: As per requirement
• Delivery Time: within 4-6 weeks
• Packaging Details: packed in wooden box

As the most reliable Tablet Coating System in the market, JSM Tablet AutoCoater is the result of our in-depth knowledge of the Pharmaceutical industry. We help them to respond quickly to the demands of the market & deliver high quality coated products.
The JSM Auto Coater is also very efficient in terms of material usage & energy consumption. We constantly innovate to ensure the best possible product & keep the cGMP as an integral specification.
The Auto Coater range permits seamless scale up from R&D to high volume production keeping all process conditions identical. JSM Auto Coaters covers wide processing from 500 grams to 1000 kg.

Additional Information:

• Production Capacity: As per requirement
• Delivery Time: within 4-6 weeks
• Packaging Details: Packed in wooden box